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The Control of Hazardous Energy standard requires documented procedures for every piece of equipment that could injure workers during maintenance or servicing. LOTO violations consistently rank in OSHA's top 5.

All machines with moving parts that could cause injury must have proper guards. Point-of-operation guards, barrier guards, and interlocking devices must be in place before employees operate equipment.

Employers must maintain a written hazard communication program, safety data sheets for all chemicals on-site, and provide training on chemical hazards. Ranked #3 on OSHA's FY 2024 most-cited list.

All forklift operators must be trained, evaluated, and certified before operating equipment. Recertification is required every 3 years. PIT violations rank in OSHA's top 10 annually.

Employers must conduct hazard assessments, provide appropriate PPE, and train employees on proper use, maintenance, and limitations.

Employers must provide portable fire extinguishers, maintain them, and train employees on their use annually.

While OSHA does not have a specific ergonomics standard, the General Duty Clause (Section 5(a)(1)) requires employers to address known ergonomic hazards. Musculoskeletal disorders account for a significant portion of manufacturing workplace injuries.

Safe storage, housekeeping, and material handling practices are required wherever goods are moved or stored.