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Sulfuric Acid and Hydrochloric Acid Training Video by Efilm Interactive Training

26 minutesSafety Training29 CFR 1910.1200 / 29 CFR 1910.1000 - OSHA HazCom & Chemical Exposure Limits
Quick Answer

Sulfuric Acid and Hydrochloric Acid Safety is a 26-minute online course that trains workers on the hazards of sulfuric and hydrochloric acids, including safe handling procedures, personal protective equipment requirements, and emergency response protocols for acid-related incidents. It is designed for workers who use, store, or transport these corrosive chemicals and for emergency response personnel and includes a downloadable certificate of completion.

Course Overview

Sulfuric acid and hydrochloric acid are among the most widely used industrial chemicals and among the most common corrosive substances involved in workplace chemical exposures. Corrosives have a destructive and irreversible effect on human tissue - contact can cause severe burns to skin and eyes, and inhalation of acid mists can cause life-threatening respiratory damage including pulmonary edema. OSHA's permissible exposure limit for sulfuric acid is 1 mg/m3 as an 8-hour time-weighted average, and the International Agency for Research on Cancer has classified strong inorganic acid mists containing sulfuric acid as carcinogenic to humans. Hazard Communication violations rank second on OSHA's FY 2025 Top 10 list with 2,546 citations, many involving failures in chemical-specific hazard training.

This course provides your employees with essential safety information for working with sulfuric and hydrochloric acid. Your team will learn the specific physical and health hazards of each acid, proper storage and handling procedures, required personal protective equipment, emergency response actions for spills and exposures, and first aid measures for acid contact with skin, eyes, and respiratory passages. The course prepares workers to handle these corrosive chemicals safely and respond effectively to incidents.

What You'll Learn

  • Physical and health hazards of sulfuric acid and hydrochloric acid
  • OSHA permissible exposure limits and monitoring requirements for acid mists
  • Proper storage, handling, and transfer procedures for corrosive acids
  • Required personal protective equipment including chemical-resistant gloves, goggles, and respiratory protection
  • Emergency response procedures for acid spills and releases
  • First aid measures for skin contact, eye contact, inhalation, and ingestion
  • Incompatible materials and dangerous chemical reactions to avoid

Who Needs This Training

  • Chemical plant operators handling concentrated acid solutions
  • Water and wastewater treatment plant workers using acid for pH adjustment
  • Battery manufacturing and maintenance workers exposed to sulfuric acid
  • Laboratory technicians working with acid reagents
  • Maintenance workers performing acid cleaning or descaling operations
  • Emergency response personnel who may respond to acid spill incidents

Regulatory Background

Sulfuric acid and hydrochloric acid are regulated under OSHA's Hazard Communication Standard (29 CFR 1910.1200), which requires employers to maintain Safety Data Sheets, label containers, and train employees on the hazards of chemicals in their workplace. OSHA's permissible exposure limit for sulfuric acid is 1 mg/m3 TWA (29 CFR 1910.1000, Table Z-1). The International Agency for Research on Cancer classifies occupational exposure to strong inorganic acid mists containing sulfuric acid as carcinogenic to humans (Group 1). Employers must comply with respiratory protection requirements (29 CFR 1910.134) when engineering controls cannot reduce exposure below the PEL. Additional requirements under the Hazardous Waste Operations standard (29 CFR 1910.120) may apply when acids are involved in spill cleanup or emergency response. Facilities storing sulfuric acid at concentrations meeting the definition of fuming sulfuric acid above threshold quantities must comply with OSHA's Process Safety Management standard (29 CFR 1910.119). Hazard Communication violations, which include failures in chemical-specific training, ranked second on OSHA's FY 2025 Top 10 with 2,546 violations.

Frequently Asked Questions

OSHA's permissible exposure limit for sulfuric acid is 1 mg/m3 as an 8-hour time-weighted average (29 CFR 1910.1000, Table Z-1). ACGIH recommends a lower threshold limit value of 0.2 mg/m3 for the thoracic particulate fraction. The International Agency for Research on Cancer has classified strong inorganic acid mists containing sulfuric acid as carcinogenic to humans. Employers must implement engineering controls and, where necessary, provide respiratory protection to maintain exposures below the PEL.
Required PPE depends on the concentration and task but typically includes chemical-resistant gloves (nitrile or natural rubber for prolonged contact), splash-proof chemical safety goggles, a chemical-resistant apron or suit, and closed-toe chemical-resistant footwear. When engineering controls cannot maintain airborne acid mist concentrations below the PEL, employers must provide NIOSH-approved respiratory protection per 29 CFR 1910.134. Eyewash stations and emergency showers must be available within the immediate work area.
Immediately remove contaminated clothing and flush the affected skin with large amounts of water for at least 20 minutes. Do not attempt to neutralize the acid on the skin. Seek immediate medical attention for any acid burn, even if it initially appears minor, as sulfuric acid burns can worsen over time. The severity of the burn depends on the acid concentration, contact duration, and the amount of acid involved.
Adding water to concentrated sulfuric acid causes a violent exothermic reaction that can generate intense heat, boiling, spattering, and potentially explosive release of acid mist. The correct procedure is to always add acid to water slowly, never water to acid. This allows the large volume of water to absorb the heat of the reaction gradually. This fundamental safety rule applies to all dilution and mixing operations involving concentrated sulfuric acid.
This course addresses the hazard awareness, safe handling, PPE, and emergency response knowledge required by OSHA's Hazard Communication Standard (29 CFR 1910.1200(h)) for workers exposed to sulfuric and hydrochloric acid. Employers should supplement this training with site-specific information covering their facility's particular processes, emergency procedures, SDS locations, and applicable exposure monitoring programs.
$29.95
per person
Volume Pricing
Team Size Price per Person
1 - 9$29.95
10 - 24$23.95
25 - 49$21.55
50 - 99$17.50
Subtotal $29.95

Certificate of completion included. Downloadable upon passing the final assessment.

$29.95
per person